Water cleaning hoses Hose dim. 1/2" 3/4" 1" 1" 1 1/4" 1 1/2" 1/2" 3/4" 1" 1.1/2" 1/2" 3/4" 1" 1 1/4" 1/2" 3/4" 1" 1 1/4" 3/16" 3/16" Ferrule type 65405-08 -12 -16 654203-16 -20 -24 6654203-08 6654203-12 6654203-16 6654203-24 654204-08 654204-12 654204-16 654204-20 6654204-08 6654204-12 6654204-16 6654204-20 65332-03 65333-03 Eventually marking BP1JC7S BP114JC7 BP112JC7 BPI12JC7 BPI34JC7 BPI1JC7S BPI112JC7 BP12JC7 BP34JC7 BP1JC7 BP114MTKHM BPI12JC7 BPI34JC7 BPI1JC7 BPI114MTKHM Diam x length 56,0 x 66,0 34,0 x 30,0 43,0 x 38,0 58,0 X 46,0 30,0 x 34,0 38,0 x 43,0 46,0 x 58,0 56,0 x 66,0 30,0 x 34,0 38,0 x 43,0 46,0 x 58,0 56,0 x 66,0 15,0 x 25,5 12,45 x 12,25 thermoplastic Ferrule and Note inserts 5404 5332 ST/ST 24,7 ST/ST 32,2 ST/ST 40,1 ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST *** ST/ST (6) 12,6 ST/ST (6) 10,7 3/8" 654240-06 BP38R7V 22,0 x 32,0 ST/ST *** 3/8" 6654240-06 BPI38R7V 22,0 x 32,0 ST/ST *** 3/4" 654404-12 BP34MTKM 42,0 x 55,0 ST/ST 1" 654404-16 BP1MTKM 50,0 x 70,0 ST/ST ** 1 1/4" 654404-20 BP114R2T ST/ST *** 3/4" 6654404-12 BPI34MTKM 42,0 x 55,0 ST/ST 1" 6654404-16 BPI1MTKM ST/ST ** 1.1/4" 6654404-20 BPI114R2T ST/ST ** Special insert Multispiral serie *** Special insert range series 665012 and 665122 Crimping chart 54203 54204 54205 54404 54240 41,3 51,0 59,5 26,0 34,5 41,0 59,2 26,0 26,0 34,3 33,3 33,5 41,2 41,8 50,0 50,5 25,5 33,3 41,4 49,8 49,8 19,3 19,3 37,5 44,5 50,8 38,0 45,4 50,2 References and explanations for the crimping chart: Abbrevations used under column “note” in the chart describes which insert cat- egory the ferrule shall be used with. Combinations of ferrule and inserts from different categories and different manufactures are not permitted. 6) Means that the ferrule is adjusted to special insert. Contact your nearest TESS Service centre. Contact your nearest TESS Service centre if you have questions. Reservations for typing error and changes. Crimping control steps Step 1. Inspect the crimping dimension in the die-set area as indicated in the picture. Take four measurements across the crimped ferrule at 45° to each other using a vernier calipers in the middle section of the crimped length of the ferrule. Verify that all four measurements are according to the designated crimping diameter. - Ovalisation tolerance ≤ 1/2” ± 0,1 mm. - Ovalisation tolerance > 1/2” ± 0,2 mm. Step 2. - Tolerance crimping parameter ± 0,1 mm for all dimensions. - Taper crimping to be avoided. Marketing/bvs/20.11.2022 - rev.9
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