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Crimping chart Thermoplastic and teflon hoses Hose dim. 3/16" 1/4" 5/16" 3/8" 1/2" 3/16" 3/8" 1/4" 3/8" 1/2" 3/16" 1/4" 5/16" 3/8" 1/2" 3/4" 1" 3/16" 1/4" 5/16" 3/8" 1/2" 3/4" 1" 1/2" 1/4" 1/4" 3/8" 1/2" 3/8" 3/8" 1/2" 3/4" 1" 1.1/4" 1.1/2" 2" 1/4" 3/8" 1/2" 3/4" 1" 3/16" 1/4" 3/8" 1/2" 3/4" 1/4" 3/8" 1/2" 5/8" 3/4" 1" 1/8" 1/4" 5/16" 3/8" 1/2" 3/4" 1" Ferrule type 65235-03 65236-04 -05 65235-06 -08 654240-03 -06 65344-04 -06 -08 654240-03 -04 -05 -06 -08 -12 -16 66524240-03 -04 -05 -06 -08 -12 -16 654241-08 654242-04 665700-04 -06 -08 665344-06 6581-06 -08 -12 -16 -20 -24 -32 65124-04 -06 -08 65224-12 -16 65133-03 -04 -06 -08 -12 65200-04 -06 -08 -10 -12 -16 49222-02 65113-04 -05 -06 -08 -12 -16 Marking M00820-03 M00830-04 M00830-05 M00820-06 M00820-08 BP316R7 BP38R7V BP316R7 BP14R7 BP516R7V BP34R7V BP1R1TV PF-R7-DN 05 PF-R7-DN 06 PF-R7-DN 08 PF-R7-DN 10 PF-R7-DN 12 PF-R7-DN 19 PF-R7-DN 25 BP12R9R BP14MT1 BPI14R7 BPI38R7 BPI12R9R M00910-04 M00910-06 M00910-08 M00920-12 M00920-16 M00310-03 M00310-04 M00310-06 M00310-08 M00310-12 M00120-04 M00120-05 M00120-06 M00120-08 M00120-12 M00120-16 Diam x lenght before crimping 14,0 x 26,4 18,0 x 29,6 19,0 x 31,9 22,0 x 32,0 26,0 x 33,9 15,0 x 26,0 22,0 x 32,0 19,5 x 29,0 25,0 x 35,0 28,6 x 36,7 15,0 x 26,0 17,0 x 29,0 20,0 x 30,0 22,0 x 32,0 27,0 x 34,0 33,0 x 40,8 44,0 x 50,0 14,0 x 26,5 18,0 x 34,5 19,0 x 34,5 22,0 x 35,0 25,0 x 37,0 33,0 x 45,0 40,0 x 45,0 26,0 x 43,0 18,0 x 29,0 17,0 x 29,0 22,0 x 32,0 30,0 x 45,0 24,7 x 35,2 19,2 x 28,5 22,7 x 30,0 30,8 x 38,0 37,7 x 41,0 49,0 x 54,0 54,2 x 57,2 68,0 x 70,0 22,0 x 30,0 26,0 x 33,0 30,0 x 34,0 38,0 x 40,0 46,0 x 54,0 17,5 x 27,0 19,3 x 30,0 24,0 x 32,0 28,4 x 34,0 37,0 x 43,0 15,8 x 26,5 19,0 x 29,9 24,0 x 32,1 26,7 x 35,0 30,6 x 40,0 37,0 x 47,0 7,7 x 14,0 19.50 x 28,0 20,0 x 28.6 23,0 x 30,0 26,7 x 32,0 35,8 x 41,7 43,0 x 47,0 Ferrule/ insert MF/MF MF/MF MF/MF MF/MF MF/MF ST/MF ST/MF ST/MF ST/MF ST/MF ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/MF ST/MF ST/MF ST/MF ST/MF ST/MF ST/MF ST/MF MF/MF MF/MF MF/MF MF/MF MF/MF MF/MF MF/MF MF/MF MF/MF MF/MF ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST ST/ST MF MF/MF MF/MF MF/MF MF MF Hose Procedure 5705 11,6 14,1 15,5 17,8 22,8 12,9 12,8 14,4 17,0 18,5 23,3 11,8 15,0 15,9 18,9 22,0 29,5 36,7 5710 5715 5720 5730 8.2.22 15,2 18,0 21,7 18,7 18,4 13,0 14,4 14,4 16,8 18,5 18,9 22,6 31,0 38,2 12,1 12,0 15,0 15,0 16,2 15,7 19,0 18,9 21,6 22,0 29,1 25,1 14,7 14,6 18,6 25,4 5740 19,0 18,6 57120 18,4 14,4 18,5 22,6 31,0 38,2 12,0 15,0 15,7 18,9 22,0 29,1 57205 5) 15,0 / 13,0 20,3 23,6 57210 57215 5) 14,4 / 12,9 5) 16,0 / 15,0 17,5 20,1 23,4 57220 8.2.21 5) 18,0 / 16,5 5) 23,5 / 21,3 5) 25,8 / 24,9 5) 34,5 / 32,6 5) 42,5 / 39,9 57230 5) 18,0 / 16,6 5) 23,5 / 21,3 532180 5) 18,0 / 16,5 5) 23,5 / 21,3 5) 25,8 / 24,9 5) 34,5 / 32,6 5) 42,5 / 39,9 5344 5380 53180 8.2.1 12500 49200 8.2.1 16,5 22,1 25,0 21,0 18,6 20,4 24,3 31,7 13,5 16,3 21,6 24,4 28,1 35,8 7,1 References and explanations for the crimping chart: Abbrevations used under column “note” in the chart describes which insert category the ferrule shall be used with. Combinations of ferrule and inserts from different categories and different manufactures are not permitted. 5) Conical crimping necessary. First step is to crimp complete ferrule down to the measurement that is mentionen first, then pull the sleeve with latch area out of the crimping head and then press the rest of the ferrule down to the second measurement. How far the sleeve/insert shall be pulled out of the crimping head need to be measured before crimping. 8) Requires special die set. Please see http://intranett.tessdata.no for updated version of crimping chart. Contact your nearest TESS Service centre if you have questions. Reservations for typing error and changes. Crimping control steps Step 1. Inspect the crimping dimension in the die-set area as indicated in the picture. Take four measurements across the crimped ferrule at 45° to each other using a vernier calipers in the middle section of the crimped length of the ferrule. Verify that all four measurements are according to the designated crimping diameter. - Ovalisation tolerance ≤ 1/2” ± 0,1 mm. - Ovalisation tolerance > 1/2” ± 0,2 mm. Step 2. - Tolerance crimping parameter ± 0,1 mm for all dimensions. - Taper crimping to be avoided. Marketing/bvs/26.09.2022 - Rev.4
