Wire spiral hoses Hose dim. 1/4" 3/8" 1/2" 5/8" 1.1/2" 2" 3/4 “ 1” 1" 1 1/4” 3/4" 1" 1.1/4" 1.1/2" 2" 1.1/4" 1.1/2" 2" 3/4" 1" 1.1/4" 1.1/2" 1.1/4" 1.1/2" 1” 1.1/4" 1.1/2" 2" 2.1/2" 3 Ferrule type 65124-04 -06 -08 -10 -24 -32 65224-12 -16 -16 -20 6594-12 -16 -20 -24 -32 65596-20 -24 -32 69500-12 -16 -20 -24 69510-20 -24 6595-16 -20 -24 -32 -40 -48 Marking M00910-04 M00910-06 M00910-08 M00910-10 M00910-24 M00910-32 M00920-12 M00920-16 M00930-16 M00920-20 M01300-12 M01300-16 M01300-20 M01300-24 M01300-32 M01400-20 M01400-24 M01400-32 M01800-16 M01800-20 M01800-24 M01800-32 M01800-40 M01800-48 Diam X length before crimping 22,0 x 30,0 26,0 x 33,0 30,0 x 34,0 33,0 x 39,0 65,0 x 70,0 79,0 x 72,0 38,0 x 40,0 46,0 x 54,0 46,0 x 54,0 57,0 x 60,0 40,0 x 53,0 49,0 x 66,0 60,0 x 88,5 69,5 x 102,0 86,5 x 108,0 54,5 x 88,0 60,5 x 102,0 79,5 x 108,0 38,0 x 60,0 46,0 x 74,5 55,0 x 88,0 62,0 x 94,0 60,0 x 88,0 67,0 x 94,0 53,5 x 68,0 64,5 x 88,2 73,0 x 97,8 86,5 x 108,0 103,0 x 135,0 113,5 x 125,0 Crimping chart Note MF MF MF MF MF MF MF MF MF MF IL IL IL IL IL IL IL IL ILI ILI ILI ILI ILI ILI XL XL XL XL XL XL 5530 4) 35,8 547, 5489 1) 18,3 1) 22,8 1) 25,8 1) 28,8 1) 59,5 1) 72,5 1) 33,6 1) 41,5 1) 41,5 1) 51,0 548 1) 33,6 1) 41,6 1) 41,6 1) 48,8 4) 35,4 4) 43,0 4) 50,0 4) 56,5 4) 73,7 4) 33,7 4) 42,0 4) 50,5 4) 58,0 549 4) 36,0 4) 43,5 4) 53,3 4) 60,1 4) 76,9 4) 42,5 4) 53,8 4) 60,5 5595 55280 55350 55295 5531 1) 21,8 1) 21,8 1) 25,1 1) 25,1 4) 35,4 4) 43,0 4) 54,5 4) 60,1 1) 33,0 1) 40,8 1) 40,8 1) 48,4 1) 33,3 1) 41,0 1) 41,0 4) 42,0 4) 53,6 4) 48,5 4) 57,5 4) 65,0 4) 75,5 4) 90,5 4) 102,2 Skive length Ext. Int 24 27 28 33 60 61 32 42 42 48 38 10 50 14 73 17 80 25 87 26 68 17 80 25 87 26 54 13,5 65 17 74 22 81 26 74 22 81 26 45 17 71 22 75 27 84 29 101 32 100 33 References and explanations for the crimping chart: Abbrevations used under column “note” in the chart describes which insert category the ferrule shall be used with. Combinations of ferrule and inserts from different categories and different manufactures are not permitted. 1) External rubber must be removed before the ferrule is fitted. (See skive length) 4) External and internal rubber must be removed before the ferrule is fitted. (See skive length) Crimping control steps Step 1. Inspect the crimping dimension in the die-set area as indicated in the picture. Take four measurements across the crimped ferrule at 45° to each other using a vernier calipers in the middle section of the crimped length of the ferrule. Verify that all four measurements are according to the designated crimping diameter. Tolerance 0/-0,2 mm. Step 2. Inspect the crimp taper values Measure the diameter at the top of the ferrule and at the bottom of the ferrule (see picture) Verify that the ferrule taper satisfies the following limits: Taper ≤ 0,3 mm. for hose size up to and including 5/8 inch Taper ≤ 0,6 mm. for hose size from 3/4 inch up to and including 3 inch Please see www.tess.no for updated version of crimping chart. Contact your nearest TESS Service centre if you have questions. Reservations for typing error and changes. Marketing/bvs/03.01.2022
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