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CONTROL TECH TM LINK SYSTEM ControlTech™ Link System WIRELESS CONNECTIVITY FOR REAL TIME PROCESS CONTROLS Controller CTLNKCTRL Barcode Scanner Manager CTLNKBCSM External I/O Module CTLNKEXTIOM ControlTech™ Link Host Software CTLNKHOST Internal 1/0 Cable CTLNKINTIOC • Wirelessly link to plant level manufacturing execution systems (MES) through Snap-on’snew, cutting-edge controller • Provides real time process controls for multiple operators and documents every torque event; eliminating redundant operations, mistakes, rework and reducing warranty costs • Can also be configured as a standalone data collection system, or control system • Contact your sales representative for more information DUAL 80® TECHNOLOGY Provides precise yet strong ratchet function with minimal ratcheting arc and very little lost motion, allowing you to ratchet in tighter areas (refer to specification chart for applicable models). CTLNK1JM300 ASK YOUR ACCOUNT MANAGER FOR A DEMO! 5 CTLNK1MR100 CTLNKCTRL CTLNKMS80F
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MES INTEGRATION The Snap-on ControlTech-Link System can be linked to plant level manufacturing execution systems (MES) through Snap-on’s new, cutting-edge controller. The Link system can also be configured as a standalone data collection system, or control system if integration with MES is not desired. TWO MODES OF OPERATION REPORT MODE • The technician uses the wrench as they normally would, but data that is typically stored on the wrench’s internal memory is transmitted to the controller, and then relayed to a database, if desired. This function provides automatic electronic signature and documentation for QA purposes. • When in “Report” mode, the controller allows up to eight tools to report operator activity simultaneously. CONTROL MODE • The controller sends preset torque, angle and batch instructions to the wrench. The wrench becomes a “slave” to the controller and only allows the technician to carry out predetermined presets and jobs. • When in “Control” mode, controller can be linked to as many as 16 torque wrenches, and control as many as 4 wrenches simultaneously. INDUSTRY LEADING FEATURES • The controller’s color display can be used to program P-Sets, groups and jobs. • Torque history can be viewed on the controller’s screen. • For standalone applications, the controller’s on board memory can store up to 10,000 torque events, which then can be saved to a database in CSV format and accessed via the optional Global Manager software. CONTROLLER LINKS TO 16 DIGITAL TORQUE WRENCHES NETWORKING CAPABILITIES The system can be integrated into a customer’s automated network via multiple protocols or through 24 V 1/0 for PLC controlled systems. The controller is delivered with three protocols enabled: Ethernet IP, ACOP and ToolsNET. CONNECTIVITY • The system’s 2.4 GHz ZigBee® radio allows for long range (up to 100 meters, depending upon conditions) communication with low power consumption. • Controllers can be connected in a daisy chain allowing for system expansion. • Utilizes 12 radio channels; a scan feature automatically finds the best channel for the environment, ensuring optimal communication between the torque tools and controller. PROGRAMMABLE • Extremely configurable allowing the customer to build their own process. • Each controller can be programmed with up to 100 parameters, 100 groups of parameters and 100 jobs. • Utility software (included with the controller) can be used to build torqueP-Set (a specific joint or a set of joints all having the same tightening specifications), groups (up to 4 operators each performing their own P-Set) and jobs (a series of steps, up to 35, consisting of P-Sets and or Groups organized in a specific predetermined order). • The controller’s programming screens can be accessed by password or by using a physical key to unlock the device. • The controller has an advanced feature for scanning a customer’s Part Number and/or VIN to determine what operation (P-Set, Group, or Job) is required. • The controller can receive instructions in multiple ways: via serial input (from a computer or barcode scanner), TCP/IP messages via Ethernet connection and via 24 V 1/0 connection. Instructions can then be relayed to the worker through the linked wrench wirelessly via radio. ROBUST AND RELIABLE DATA TRANSFER ControlTech-Link wrenches are powered by ZigBee® wireless communication technology for receiving instruction and transmitting job data to the controller unit. ZigBee is a global, standards-based wireless solution that connects devices in industrial, communications, residential and other critical environments. DURABILITY The rugged, all-steel body is designed to stand-up to industrial use and each Snap-on Controllech-Link Digital Torque Wrench is backed by an Industry-leading 2 year warranty. Approaching Target Target Achieved Over Torque LED INDICATOR LIGHTS Dual, multi-colored side LED indicator lights with configurable settings provide operational guidance. MULTI-SENSORY INDICATORS Ideal for any working condition thanks to audible, tactile and visual indicators. The easy-to-read LCD screen, LED indicator lights, audible beep and handle vibration work together to signal when torque is within the targeted range. ControlTech™ Link Electronic Torque Wrenches Drive Size Model* Range (in-lb) Range (ft-lb) 1/4” CTLNK1R240 12-240 1-20 3/8” CTLNK2R100 60-1,200 5-100 1/2” CTLNK3R250 150-3,000 12.5-250 3/4” CTLNK4R600 360-7,200 30-600 J (0.425”) CTLNK1J240 12-240 1-20 Y (0.560”) CTLNK2Y100 60-1,200 5-100 Y (0.560”) CTLNK2Y125 75-1500 6.25-125 X (0.735”) CTLNK3X250 150-3,000 12.5-250 Z (0.560”) CTLNK4Z600 360-7,200 30-600 Range (N•m) 1.4-27.2 6.8-135.6 16.9-339 40.7-813.5 1.4-27.2 6.8-135.6 8.5-135.6 16.9-339 40.7-813.5 ControlTech™ Link Micro Electronic Torque Wrenches Drive Size Model* Range (in-lb) Range (ft-lb) 1/4” CTLNK1MR100 5-100 0.4-8.3 3/8” CTLNK2MR100 5-100 0.4-8.3 1/4” CTLNK1MR240 12-240 1-20 3/8” CTLNK2MR240 12-240 1-20 J (0.425”) CTLNK1JM300 15-300 1.25-25 Range (N•m) 0.6-11.3 0.6-11.3 1.4-27.2 1.4-27.2 1.7-34 3/8” CTLNK2MR1200 60-1200 5-100 6.8-135.6 Y (0.560”) CTLNKYM1200 60-1200 5-100 6.8-135-6 ControlTech™ Link Micro Electronic Torque Screwdrivers Drive Size Model* Range (in-lb) Range (in-oz) 1/4 HEX CTLNKMS100F 0.31-6.25 5-100 1/4 SQUARE CTLNKMS100M 0.31-6.25 5-100 1/4 HEX CTLNKMS80F 4-80 64-1280 1/4 SQUARE CTLNKMS80M 4-80 64-1280 6
